The council required a modern, reliable solution that could be integrated into an existing installation without major structural modifications or disruption to daily operations. Key challenges included adapting new double-stacked stainless steel panels to pre-existing support frames, incorporating side-mounted Dini Argeo mini terminals, and providing secure remote connectivity while maintaining complete separation from the council's internal network infrastructure.
Our Solution
Implementation
Following the initial site survey, bespoke modifications were made to the double-stacked stainless steel panels to suit the existing support frames and accommodate the integration of the Dini Argeo mini terminals. The installation included ticket printers, intercom systems, and automated barriers for both the entry and exit weighbridges, with careful consideration given to cable routing, accessibility, and long-term maintenance requirements.
A key objective of the project was to deliver a solution capable of operating reliably for many years with minimal maintenance intervention. The previous system had experienced recurring issues, including difficulties replacing ticket printer paper, water ingress, and inaccurate weigh scale readings. The upgraded design addressed these shortcomings, providing the customer with a more robust, maintainable, and dependable installation.
Each panel was equipped for secure 4G connectivity to support cloud-based logging, remote monitoring, and off-site access to weighbridge data. Independent IP addressing and encrypted communications ensure complete segregation from the council's internal network while allowing authorised users to manage the system remotely and enabling rapid technical support when required.
The installation of the 4G antenna mast on the upper section of each double-stacked panel provided stable connectivity with high network availability, supporting reliable access to cloud services and remote diagnostics.
Engineering Challenges and Considerations
During the initial survey, it became evident that the previous control panels had suffered significant corrosion despite being in service for less than three years. To address this issue, the replacement system was manufactured using Grade 304 stainless steel, delivering a durable and corrosion-resistant solution suitable for the site's operating environment.
Although fabrication and modification of stainless steel presented additional engineering challenges, bespoke cutting and mounting techniques ensured compatibility with the existing support structures while maintaining structural integrity and a high-quality finish. Post-installation inspections have confirmed that the new panels are performing exceptionally well, with no signs of the deterioration experienced with the legacy equipment.
Project Outcome
This project demonstrates the successful integration of modern weighing, communication, and access-control technologies within a resilient stainless steel infrastructure solution. Through careful planning and bespoke engineering, the installation met the council's operational requirements while providing a secure, maintainable, and future-ready platform.
The completed system was delivered with minimal disruption to site operations, and customer feedback has been overwhelmingly positive. Operators have praised the improved accessibility of the control panels for both cars and heavy goods vehicles, the increased screen size, and the clarity of communication provided by the integrated intercom systems. Since commissioning, no operational issues have been reported, reinforcing the reliability and effectiveness of the upgraded installation.
Key Result: Move to a cloud based architecture for driver automated operations